One of the most integral equipment in the process and manufacturing industries is the industrial boiler system. Steam is essential for performing the various operations in the plants. Therefore, industries take various factors into account before deciding on a boiler manufacturer for their plants. Not only is investing in a new boiler system an expensive affair, but it also needs assurance of longer performance and efficiency for seamless operations. The process plant tries to get as many years out of the boiler as possible, by conducting routine maintenance. It results in not only extending the life of the steam boiler but also improving its efficiency. On the other hand, regardless of how well anyone maintains a boiler system, it will eventually need to be replaced.
Factors to consider while selecting a new industrial boiler system:
Several factors are taken into account by the plant owners before they decide on a boiler manufacturer. Some of the noteworthy factors are as follows,
Expenses spend for repairs:
It is necessary to take a closer inspection on how much money is spent on repairs. It is necessary to stop investing money into repairs if there is a significant increase in the repair bills or if frequent assistance of boiler maintenance is required for the process plant. Even though replacing a boiler is an expensive process, it is even more expensive to continue repairing the old system. If the cost of repairs is rapidly growing, it is time to install a new boiler for the industry.
How old is the current boiler?
It is also important to consider how old the current industrial boiler is. Boilers can function for several years depending on when it was manufactured, what purpose it serves, and its maintenance. If process plants have had the same commercial boiler for a couple of decades, it may be time to replace it.
Energy efficiency:
Energy efficiency is a major factor to take into account while choosing an industrial boiler system. Boiler manufacturers in India and all over the world consider the environmental impacts of their manufactured products.
Warranty of the boiler:
Top boiler manufacturers advise to always consider the terms of the warranty. A warranty is particularly important in inspecting how reliable the boiler system will be. Most of the warranties range from 10 to 15 years. However, industries must always be on the lookout for a longer warranty with good terms and conditions.
Size and space considerations:
The size of the steam boiler is imperative to fit it in the boiler room. Usually, process plants look for a boiler that has as small of a footprint as possible, as it saves both space and money. The smaller-sized boiler creates flexibility in space. It creates additional space in the boiler room and the possibility for multiple modular boilers working on the same system to improve efficiency and reduce the operating costs even further.
Safety of the boiler:
Safety should always be the utmost priority while choosing a new boiler. Sometimes, conventional steam and hot water boilers become overheated, leading to the build-up of high-pressure steam that can cause a hazardous explosion. One way to prevent the risk is installing a boiler system designed for low water content operation. With such industrial boilers, the amount of steam build-up cannot do excessive damage even if the unit malfunctions.
Another risk with conventional boilers is their design itself. The maintenance for these units requires the opening of heavy steel doors, realigning them, and closing them again by standing on a ladder which may result in various injuries.
Emissions:
With the ever-increasing air pollution, greenhouse gasses, and the environment, boiler manufacturers are making sure to prevent any harm caused by the industrial processes. Various industries face difficulties due to emissions from the use of conventional boiler systems. Even while using natural gas, these boilers release large amounts of CO2 and toxic nitrogen oxides (NOx) into the atmosphere, damaging the environment.
Easy Maintenance:
It is also important to consider how frequently the maintenance of the boiler system will require it to function at its best for as long as possible. Low-quality boilers require regular repairs that lead to excess costs and may result in replacing the boiler sooner than expected. A well-maintained steam system includes more than the pressure vessel condition itself. Effective monitoring and control systems can also help in identifying and fixing small problems before they turn into bigger issues.
Conclusion:
Rakhoh Boilers is one of the trusted boiler manufacturers in Pune since 1983. With 39+ years of experience and expertise in thermal solutions, we deliver highly efficient and reliable industrial steam boilers, waste heat recovery systems, thermic fluid heaters, and boiler accessories to over 20 process industries in 27 countries worldwide. We provide excellent boiler services to boost the efficiency and productivity of the boilers.
Visit www.rakhoh.com for more details on our products and services
